Intermittent Bonded Ribbon Production Line Available For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
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Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Intermittent Bonded Ribbon Production Line Overview
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
Compact Cable Designs And High Fiber Density
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Ribbon Organization For Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design characteristic | Possible application | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Verify the needs of your splicing process |
| Ribbon configuration that folds or rolls | Compact cable packaging | Review the overall cable construction |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Match the reel capacity to production operations |
Specifications And Performance Of The Production Line
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Compatibility With Payoff And Take-Up Reels
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Published requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Take-up reel | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Verify the preferred reel format |
| Electrical and environmental requirements | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Tension-Controlled Payoff System For Sixteen Spools
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Equipment component | Listed detail | Intended function |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Feeds optical fibers with traversing movement |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Grooved rollers, alarms, guards, and pneumatic clamping | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. The 16-fiber format is produced using a 5+5+5 valve layout. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. The process calls for a specialized adhesive suitable for both coating and curing.
| Process setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Valve arrangement | 5+5+1 valve configuration | 5+5+5 valve configuration |
| Mold adjustment | 0 to 15 mm adjustment | 0 to 15 mm adjustment |
| Temperature of the mold base | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Managing Nitrogen Supply And Curing Performance
Operators can manually regulate nitrogen pressure and flow. The system additionally switches nitrogen on when starting and off when shutting down. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Ask whether different adhesives or materials require adjustments to the settings.
Visual Monitoring, Capstan, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.
Precision Take-Up With Servo-Controlled Traction
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. The cable pitch setting allows continuous adjustment from 1 to 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Production Monitoring And Electrical Control Systems
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. Operators may control the entire line with interlocked units or run individual sections independently.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Published specification | Use |
|---|---|---|
| PLC and display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Adjust and review operating information |
| Electrical control components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Equipment monitoring and shutdown control | Operating data for lamps, ovens, runtime, and meters; preset-length function | Track operating conditions and initiate machine stopping or slowing |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.
Dedicated Adhesive For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Discuss the material’s expected performance across your planned application and run duration. Clear process instructions can help maintain quality from initial setup through final production.
Equipment Installation Needs And Supplied Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Operating and instruction manuals together with the overall equipment layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Verify take-up reel compatibility before placing an equipment order. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.
| Production planning consideration | Listed detail | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | Capacities of 25.2 km, 50.4 km, and 63 km | Confirm the precise reel measurements |
Request A Quote For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Use these specifications to determine whether the machine is appropriate for your intended cable application.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. A detailed quotation inquiry helps define the next steps in purchasing.
